Diagnostic / Field Services

Predictive Maintenance can help you avoid catastrophic failures and reduce unexpected downtime by identifying machines near failure or by monitoring a machine's changes over time.

  • Vibration Analysis & Trending
  • Infrared Thermography
  • Tribology
  • On-Site Maintenance
  • Staff Augmentation
  • Control Troubleshooting
  • Control Repair
  • Hoists, Crane Repair
  • Harmonics Analysis
  • Voltage Analysis
  • Ship & Tug Control Repairs
  • DC Drive Repairs
  • PLC Retrofits
  • VFD Repairs & Installation
  • On-Line Motor Testing

 

Vibration Trending & Analysis

Vibration analysis and trending is a method of evaluating current machine condition and monitoring a machine’s changes over a period of time.  It can also be used to pinpoint a source of several problems such as misalignment, imbalance and bearing issues. Vibration Trending and Analysis can be performed on all rotating equipment.

 

 Benefits of Vibration Trending & Analysis

 •  Diagnose imbalance & misalignment

  Discover bearing issues

  Applicable on any rotating equipment

  Improve equipment reliability and uptime

  Prevent catastrophic failure

  Improve machine safety levels

 Applications for Vibration Trending & Analysis

  Motors

  Pumps

  Air handlers

  Fans

  Machines

 

 

Infrared Thermography

 Infrared thermography can provide significant warning of potential problems with critical equipment before catastrophic failure. With infrared thermography you can identify overheating electrical connections and other machine components, scheduling repairs to be made during planned downtime. 

 

Benefits of Infrared Thermography

  Reduce unscheduled downtime

  Detect problems quickly

  Assess priorities for corrective action

  Reduce catastrophic failure of equipment

Applications for Infrared Thermography

 

  Power distribution and control cabinets

  Building envelopes & structures

  Electric motor conduit box & frame temperature

  Mechanical bearing inspections

  Electrical systems

  Process problems due to heat loss

 

On-Line Motor Testing

 This in-service motor analyzer takes the next step in providing complete predictive and preventive maintenance programs. It provides root cause analysis through the separation of mechanical and electrical issues. The Baker EXP Dynamic Motor Testing System was designed to pinpoint the challenges (voltage source, VFD, motor, load) your rotating machinery faces.

  

Benefits of On-Line Motor Testing

   Reduced downtime by preventing and predicting future problems

  Root cause analysis

  Monitor motor condition while running

  Understand VFD effects on motors

  Accurate assessment of operating load over time

  Immediate results

 

Applications & Test Available

  Motor Performance Tests

  Motor Conditions Tests

  Energy Assessment

  Advanced Data Collection

  Data Organization

  Power Condition Tests

 

 

Dynamic Balancing & Laser Alignment

Nearly anything that rotates, or is supported in bearings that allow it to rotate, needs balancing to insure quality performance. Schulz Electric utilizes CSI & various Schenck models of balancing equipment and have the capability to balance up to 12,000 lbs. in house. 

All precision equipment must be aligned in order to function accurately.  Schulz technicians can provide print outs and live visual displays detailing specifications and tolerances for alignment.  Laser alignment can be done on any size equipment from 5 hp and up on both horizontal and vertical motors. We also have the capability for aligning pulleys and belts. 

 

 Benefits of Dynamic Balancing & Laser Alignment

  Increased operating time

  Increased productivity

  Decreased downtime

  Applicable for vertical and horizontal motors

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